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HYL OEM
HUIYILAI
Product Advantage
Continuous freeze-drying of food has a high yield, and the continuous processing of single raw materials is particularly advantageous for food production. The equipment not only makes the entire production continuous and efficient, but also facilitates the control of the freezing sublimation process and conditions, simplifying manual operations and management. Continuous production eliminates the downtime and loading and unloading time of batch production, saves processes such as air breaking, ice melting, cooling, secondary heating, refrigeration,and re vacuuming, and has high production efficiency. Compared with batch production with the same production capacity, the installed power can be reduced by 21% to 30%, the supporting refrigeration capacity can be reduced by 409%, and the energy consumption per unit output can be reduced by about 25%.
1. The continuous freeze-drying heating method adopts heat recovery refrigeration heating equipment to reduce boiler investment, and the system adopts full automation, which is simple and fast.
2. The refrigeration system adopts a single machine dual stage, with a large refrigeration capacity and low input power. The refrigeration capacity can be automatically adjusted according to the load.
3. Continuous production adopts a rectangular or circular warehouse structure, with isolation vacuum locks at both ends. The main warehouse is equipped with a track walking system, multiple heating temperature bands, and an automatic temperature control system, which can accurately judge the degree of material drying.
4. Continuous production adopts multiple external cold trap devices and built-in ones, and is equipped with automatic ice melting and cooling. The ice melting and cooling are carried out step by step according to the production situation, and the cold load can be intelligently controlled according to the refrigeration load.
Technical Parameters
Model | HYLXFD-200 | HYLXFD-300 | HYLXFD-500 | HYLXFD-600 | HYLXFD-900 | HYLXFD-1200 |
| Feed rate of extraction solution containing 45% dry matter kg/h | 474 | 711 | 1185 | 1423 | 1897 | 12845 |
| Output kg/h | 220 | 330 | 544 | 660 | 872 | 1320 |
| 24-hour output kg/day | 5280 | 7920 | 13066 | 15840 | 20928 | 31680 |
| Feed rate of extraction solution containing 25% dry matter kg/h | 313 | 469 | 780 | 937 | 1249 | 1874 |
| Output kg/h | 81 | 121 | 201 | 241 | 322 | 482 |
| 24-hour output kg/day | 1933 | 2900 | 4826 | 5800 | 7728 | 11600 |
| Feed rate of extraction solution containing 15% dry matter kg/h | 170 | 256 | 427 | 512 | 684 | 1022 |
| Output kg/h | 26 | 40 | 65 | 79 | 105 | 158 |
| 24-hour output kg/day | 632 | 948 | 1573 | 1896 | 2520 | 3792 |
| Fruit | Apples, pears, strawberry, blueberry, gojiberry, raspberry, durian, banana, pineapple, papaya, mango, starfruit, guava, Jackfruit etc. | |||
| Vegetable | Broccoli, mushroom, onion, green beans, peas, sweet con, carrots etc. | |||
| Meat | Pork, mutton, beef, chicken etc. | |||
| Seafood | Fish, shrimp, sea cucumber etc. | |||
| Instant food | Instant coffee, tea, Instant soup etc. | |||
| Powder | Fruit powder, vegetable powder, instant soy milk powder, milk powder etc. | |||
| Pet food | Cat food, dog food , pig food, fish food, tortoise food etc. | |||
| Herbs | Chinese medicines,ginseng, pioseantler, chinese wolfberry etc. | |||
1. Efficient in heating plates. The material of heating plates is aviation aluminum after being anodized on the surface, releasing over 100% heat from the product by radiation. This makes heat more uniform and complete.
2. Alternate vapor trap. Double trap is installed under the heating plates in drying chamber. Trap 1 condenses vapor to its maximum cpacity, then trap 2 starts to work. In the meantime, trap 1 begins to melt ice for another condensation cycle.
3. Continous de-icing. When the trap 2 begins to catch vapor, the trap 1 begins to melt ice on the coil during drying. After melting, the clean coil is ready for another condensation cycle.
4. Automatic control system. Advanced intelligent control system keeps the system running stably and reliably in a long time. Furthermore, simple operation can be much easier to handle.
Product Advantage
Continuous freeze-drying of food has a high yield, and the continuous processing of single raw materials is particularly advantageous for food production. The equipment not only makes the entire production continuous and efficient, but also facilitates the control of the freezing sublimation process and conditions, simplifying manual operations and management. Continuous production eliminates the downtime and loading and unloading time of batch production, saves processes such as air breaking, ice melting, cooling, secondary heating, refrigeration,and re vacuuming, and has high production efficiency. Compared with batch production with the same production capacity, the installed power can be reduced by 21% to 30%, the supporting refrigeration capacity can be reduced by 409%, and the energy consumption per unit output can be reduced by about 25%.
1. The continuous freeze-drying heating method adopts heat recovery refrigeration heating equipment to reduce boiler investment, and the system adopts full automation, which is simple and fast.
2. The refrigeration system adopts a single machine dual stage, with a large refrigeration capacity and low input power. The refrigeration capacity can be automatically adjusted according to the load.
3. Continuous production adopts a rectangular or circular warehouse structure, with isolation vacuum locks at both ends. The main warehouse is equipped with a track walking system, multiple heating temperature bands, and an automatic temperature control system, which can accurately judge the degree of material drying.
4. Continuous production adopts multiple external cold trap devices and built-in ones, and is equipped with automatic ice melting and cooling. The ice melting and cooling are carried out step by step according to the production situation, and the cold load can be intelligently controlled according to the refrigeration load.
Technical Parameters
Model | HYLXFD-200 | HYLXFD-300 | HYLXFD-500 | HYLXFD-600 | HYLXFD-900 | HYLXFD-1200 |
| Feed rate of extraction solution containing 45% dry matter kg/h | 474 | 711 | 1185 | 1423 | 1897 | 12845 |
| Output kg/h | 220 | 330 | 544 | 660 | 872 | 1320 |
| 24-hour output kg/day | 5280 | 7920 | 13066 | 15840 | 20928 | 31680 |
| Feed rate of extraction solution containing 25% dry matter kg/h | 313 | 469 | 780 | 937 | 1249 | 1874 |
| Output kg/h | 81 | 121 | 201 | 241 | 322 | 482 |
| 24-hour output kg/day | 1933 | 2900 | 4826 | 5800 | 7728 | 11600 |
| Feed rate of extraction solution containing 15% dry matter kg/h | 170 | 256 | 427 | 512 | 684 | 1022 |
| Output kg/h | 26 | 40 | 65 | 79 | 105 | 158 |
| 24-hour output kg/day | 632 | 948 | 1573 | 1896 | 2520 | 3792 |
| Fruit | Apples, pears, strawberry, blueberry, gojiberry, raspberry, durian, banana, pineapple, papaya, mango, starfruit, guava, Jackfruit etc. | |||
| Vegetable | Broccoli, mushroom, onion, green beans, peas, sweet con, carrots etc. | |||
| Meat | Pork, mutton, beef, chicken etc. | |||
| Seafood | Fish, shrimp, sea cucumber etc. | |||
| Instant food | Instant coffee, tea, Instant soup etc. | |||
| Powder | Fruit powder, vegetable powder, instant soy milk powder, milk powder etc. | |||
| Pet food | Cat food, dog food , pig food, fish food, tortoise food etc. | |||
| Herbs | Chinese medicines,ginseng, pioseantler, chinese wolfberry etc. | |||
1. Efficient in heating plates. The material of heating plates is aviation aluminum after being anodized on the surface, releasing over 100% heat from the product by radiation. This makes heat more uniform and complete.
2. Alternate vapor trap. Double trap is installed under the heating plates in drying chamber. Trap 1 condenses vapor to its maximum cpacity, then trap 2 starts to work. In the meantime, trap 1 begins to melt ice for another condensation cycle.
3. Continous de-icing. When the trap 2 begins to catch vapor, the trap 1 begins to melt ice on the coil during drying. After melting, the clean coil is ready for another condensation cycle.
4. Automatic control system. Advanced intelligent control system keeps the system running stably and reliably in a long time. Furthermore, simple operation can be much easier to handle.
