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HYL OEM
HUIYILAI
Capacity Range: 100L to 2000L (customizable to meet small-batch startup needs and large-scale factory production demands)
Core Technology: Electric-driven steam heating + fully automatic PLC control, no manual intervention required during the cooking process
Applicable Industries: Meat processing plants (braised meat, sauce-marinated meat production), central kitchens of catering chains (standardized pre-made dishes), food export enterprises (EU/US food safety compliance)
Core Advantages: Reduces 30% labor cost, shortens 20% cooking time, ensures ≤2℃ temperature difference for the same batch of meat, and meets global food hygiene standards
For export-oriented enterprises, this autoclave is a "compliance partner". Its inner tank meets 3A sanitary standards, and all food-contact parts pass SGS testing, helping you smoothly obtain EU food export certifications without worrying about hygiene-related customs delays.
Equipped with an imported Siemens PLC system and a high-definition touchscreen, the device pre-sets 12 common meat cooking programs (beef, pork, chicken, duck, etc.). For example, chicken only needs 115℃, 0.12MPa pressure, and 25 minutes of heating—after setting, the device completes the entire process from water intake to cooling independently.
Compared with semi-automatic equipment that requires manual pressure adjustment, this autoclave reduces human error by 90%. The built-in data storage function can record 1000 batches of cooking parameters, which is convenient for traceability when customers conduct quality inspections.
The electric heating tubes are made of 304 stainless steel with a heating efficiency of up to 95%. The outer layer of the inner tank is wrapped with 50mm thick aluminum silicate cotton insulation material (thermal conductivity only 0.03W/(m·K)), which reduces heat loss by 40%.
A customer engaged in sauce-marinated pork production reported that after replacing the old coal-fired boiler with our 500L autoclave, the monthly electricity cost was only 3,000 yuan, which was 50% lower than the original coal cost, and the production capacity increased from 100kg/day to 300kg/day.
Safety Interlock: The device cannot start if the door is not closed tightly; the door cannot be opened if the internal pressure is higher than 0.02MPa
Safety Valve: Automatically releases pressure when the pressure exceeds 0.22MPa
Temperature Sensor: Triggers an alarm if the temperature exceeds 140℃
Pressure Relay: Cuts off the heating power when the pressure is abnormal
Overcurrent Protection: Prevents damage to the heating tube due to excessive current
Water Level Alarm: Stops heating if the water level is too low to avoid dry burning
For large-scale production of braised meat, cured meat, and canned meat, the 1000L-2000L models can be used with automatic feeding and discharging conveyors to realize assembly line operation. For example, a canned beef factory in Shandong uses 3 sets of 2000L autoclaves, with a daily output of 50,000 cans, and the product pass rate reaches 99.8%.
Catering brands that need standardized pre-made dishes (such as braised pork ribs, stewed chicken) can choose the 100L-300L models. The small size is suitable for limited kitchen space, and the pre-set programs ensure that the taste of pre-made dishes is consistent with in-store cooking. A well-known fast-food chain in China uses 5 sets of 200L autoclaves, which can supply 200 stores with pre-made dishes daily.
Enterprises exporting meat products to the EU, the US, or Japan need to meet strict hygiene standards. This autoclave’s inner tank has no dead corners, and the surface roughness (Ra) is ≤0.8μm, which can pass the microbiological detection of the FDA and EFSA. A meat export company in Zhejiang said that this equipment helped them pass the EU audit at one time, and the export volume increased by 30% within half a year.
Water Intake Stage: The device automatically injects tap water or purified water into the water tank (the water level is controlled by a float valve) until it submerges the heating tube.
Heating & Steam Generation Stage: The electric heating tube is energized to heat the water to 100℃-135℃. The water boils to generate saturated steam, which fills the inner tank and displaces the air (the air discharge valve automatically opens to exhaust air, ensuring the steam purity).
Pressure Maintenance & Cooking Stage: When the temperature and pressure reach the set values, the PLC controls the heating power to maintain a stable state. Under high pressure, the boiling point of water rises, so the meat is cooked at a temperature higher than 100℃—this not only shortens the cooking time but also destroys the connective tissue in the meat, making the texture softer.
Exhaust Stage: After cooking, the exhaust valve opens slowly to reduce the internal pressure to atmospheric pressure (the exhaust speed is controlled to avoid meat deformation due to sudden pressure drop).
Cooling Stage: The cooling water valve opens, and cold water circulates outside the inner tank to lower the temperature of the meat to 40℃-50℃ (easy to take out and avoid scalding).
Check the water level in the water tank (must be between the "high" and "low" marks)
Inspect the door seal for cracks or aging (replace if damaged)
Verify that the safety valve and pressure gauge are normal (no pointer jamming)
Turn on the power, enter the touchscreen interface, and select the corresponding program (e.g., "braised pork") or manually set the temperature (120℃), pressure (0.14MPa), and time (35 minutes)
Set the cooling temperature (usually 45℃)
Cut the meat into uniform pieces (recommended size: 5cm×5cm for pork, 8cm×8cm for beef) and place them in the stainless steel tray (each tray can hold 10-15kg)
Push the tray into the inner tank, close the door, and rotate the handwheel to lock it (the safety interlock light turns green, indicating the door is closed tightly)
Press the "start" button, and the device runs according to the set program
The touchscreen displays real-time temperature, pressure, and remaining time
After the device alarms (indicating the process is complete), open the door and take out the tray
Use a soft brush and neutral detergent to clean the inner tank and tray (avoid using steel wool to scratch the stainless steel surface)
Drain the water in the water tank and turn off the power
Clean the inner tank and tray to prevent meat residue from fermenting and causing odor
Wipe the door seal with a dry cloth to prevent mold growth
Check the power cord for damage (replace if there is insulation peeling)
Descaling the heating tube: Prepare a 5% citric acid solution, inject it into the water tank, heat to 80℃, and soak for 2 hours to remove scale (scale will reduce heating efficiency by 20% if not cleaned)
Calibrate the pressure gauge: Compare with a standard pressure gauge, adjust if the error exceeds ±0.01MPa
Tighten the door hinge screws (loose screws may cause air leakage)
Replace the door seal (even if there is no obvious damage, the seal will age after 1 year)
Inspect the inner tank for corrosion (use a thickness gauge to detect, replace if the thickness is less than 2mm)
Overhaul the PLC system (update the control program if necessary)
We provide a free maintenance manual with detailed pictures and videos, and our after-sales team can also conduct online guidance for maintenance.
We have a 15-person R&D team with an average of 10 years of experience in industrial food equipment. We have obtained 8 national patents for this autoclave series, including 2 invention patents for "intelligent temperature control" and "energy-saving insulation".
In 2023, we customized a 1500L double-inner-tank autoclave for a large meat processing enterprise in Henan—this equipment can cook two batches of meat alternately, increasing the daily output by 50% without increasing the floor space.
Pressure Test: Maintain 0.25MPa pressure for 24 hours, no leakage allowed
Temperature Uniformity Test: Measure 10 points in the inner tank, the temperature difference must be ≤2℃
Safety Test: Simulate 5 abnormal scenarios (door not closed tightly, water shortage, overpressure, etc.) to ensure the safety device triggers normally
We provide a 1-year full machine warranty and a 2-year warranty for core components (PLC, heating tube, safety valve).
On-Site Installation: We send professional engineers to install and debug the equipment for orders over 500L, and train 2-3 operators for the customer
Rapid Maintenance: We have 8 after-sales service centers in China (Beijing, Shanghai, Guangzhou, Chengdu, etc.), and we can arrive at the customer's site within 48 hours for fault repair
Spare Parts Supply: We keep 1000+ spare parts in stock, and can deliver them to the customer within 24 hours by express
A customer in Sichuan encountered a heating tube failure during the Spring Festival peak production period—our after-sales engineer arrived at the site within 36 hours and replaced the heating tube, avoiding a production loss of 50,000 yuan.
100L-300L: 380V/3P, 15kW-30kW
500L-1000L: 380V/3P, 45kW-75kW
1500L-2000L: 380V/3P, 90kW-120kW
We will provide a customized power distribution box according to the customer's factory power supply situation, and mark the wiring diagram clearly to avoid wiring errors.
After cooking, you can directly discharge the soup through the drain port, and the inner tank can be cleaned with high-pressure water.
A3: The equipment is equipped with 4 universal wheels (with brakes) for small models (100L-300L), which can be moved manually; large models (500L+) need to be moved by a forklift, and we will install lifting lugs on the top of the equipment.
No foundation is required—only a flat cement ground (bearing capacity ≥500kg/m²) is needed, and the distance from the wall should be ≥50cm to ensure heat dissipation. We will provide a floor plan with clear size requirements before delivery.
A4: Yes. We can customize 2500L-5000L large-capacity autoclaves according to customer needs. The customized models will use thicker stainless steel plates (inner tank thickness 10mm-15mm) and multiple heating tubes (evenly distributed to ensure uniform heating).
The customization cycle is 45-60 days, and we will send the design drawing to the customer for confirmation before production to ensure it meets the on-site installation conditions.
| Parameter Name | Specification |
|---|---|
| Capacity | 100L-2000L (customizable to 2500L-5000L) |
| Heating Method | 304 stainless steel electric heating tube (number: 2-8, depending on capacity) |
| Rated Temperature | 100℃-135℃ (adjustable in 1℃ increments) |
| Rated Pressure | 0-0.2MPa (adjustable in 0.01MPa increments) |
| Control System | PLC automatic control + 7-inch color touchscreen (supports Chinese/English) |
| Inner Tank Material | 304 stainless steel (thickness: 3mm-8mm, capacity-dependent) |
| Insulation Material | Aluminum silicate cotton (thickness: 50mm) |
| Power Supply | 380V/3P (50Hz); 220V/1P customizable for 100L model |
| Power | 15kW (100L)-120kW (2000L) |
| Safety Devices | Safety interlock, safety valve, temperature sensor, pressure relay, overcurrent protection, water level alarm |
| External Dimension (L×W×H) | 1200×800×1500mm (100L)-3500×1800×2500mm (2000L) |
| Net Weight | 300kg (100L)-3000kg (2000L) |
| Compliance Standards | GB 150-2011《Pressure Vessels》, GB 4789.2-2022《Food Microbiology Test》, 3A Sanitary Standard |
Capacity Range: 100L to 2000L (customizable to meet small-batch startup needs and large-scale factory production demands)
Core Technology: Electric-driven steam heating + fully automatic PLC control, no manual intervention required during the cooking process
Applicable Industries: Meat processing plants (braised meat, sauce-marinated meat production), central kitchens of catering chains (standardized pre-made dishes), food export enterprises (EU/US food safety compliance)
Core Advantages: Reduces 30% labor cost, shortens 20% cooking time, ensures ≤2℃ temperature difference for the same batch of meat, and meets global food hygiene standards
For export-oriented enterprises, this autoclave is a "compliance partner". Its inner tank meets 3A sanitary standards, and all food-contact parts pass SGS testing, helping you smoothly obtain EU food export certifications without worrying about hygiene-related customs delays.
Equipped with an imported Siemens PLC system and a high-definition touchscreen, the device pre-sets 12 common meat cooking programs (beef, pork, chicken, duck, etc.). For example, chicken only needs 115℃, 0.12MPa pressure, and 25 minutes of heating—after setting, the device completes the entire process from water intake to cooling independently.
Compared with semi-automatic equipment that requires manual pressure adjustment, this autoclave reduces human error by 90%. The built-in data storage function can record 1000 batches of cooking parameters, which is convenient for traceability when customers conduct quality inspections.
The electric heating tubes are made of 304 stainless steel with a heating efficiency of up to 95%. The outer layer of the inner tank is wrapped with 50mm thick aluminum silicate cotton insulation material (thermal conductivity only 0.03W/(m·K)), which reduces heat loss by 40%.
A customer engaged in sauce-marinated pork production reported that after replacing the old coal-fired boiler with our 500L autoclave, the monthly electricity cost was only 3,000 yuan, which was 50% lower than the original coal cost, and the production capacity increased from 100kg/day to 300kg/day.
Safety Interlock: The device cannot start if the door is not closed tightly; the door cannot be opened if the internal pressure is higher than 0.02MPa
Safety Valve: Automatically releases pressure when the pressure exceeds 0.22MPa
Temperature Sensor: Triggers an alarm if the temperature exceeds 140℃
Pressure Relay: Cuts off the heating power when the pressure is abnormal
Overcurrent Protection: Prevents damage to the heating tube due to excessive current
Water Level Alarm: Stops heating if the water level is too low to avoid dry burning
For large-scale production of braised meat, cured meat, and canned meat, the 1000L-2000L models can be used with automatic feeding and discharging conveyors to realize assembly line operation. For example, a canned beef factory in Shandong uses 3 sets of 2000L autoclaves, with a daily output of 50,000 cans, and the product pass rate reaches 99.8%.
Catering brands that need standardized pre-made dishes (such as braised pork ribs, stewed chicken) can choose the 100L-300L models. The small size is suitable for limited kitchen space, and the pre-set programs ensure that the taste of pre-made dishes is consistent with in-store cooking. A well-known fast-food chain in China uses 5 sets of 200L autoclaves, which can supply 200 stores with pre-made dishes daily.
Enterprises exporting meat products to the EU, the US, or Japan need to meet strict hygiene standards. This autoclave’s inner tank has no dead corners, and the surface roughness (Ra) is ≤0.8μm, which can pass the microbiological detection of the FDA and EFSA. A meat export company in Zhejiang said that this equipment helped them pass the EU audit at one time, and the export volume increased by 30% within half a year.
Water Intake Stage: The device automatically injects tap water or purified water into the water tank (the water level is controlled by a float valve) until it submerges the heating tube.
Heating & Steam Generation Stage: The electric heating tube is energized to heat the water to 100℃-135℃. The water boils to generate saturated steam, which fills the inner tank and displaces the air (the air discharge valve automatically opens to exhaust air, ensuring the steam purity).
Pressure Maintenance & Cooking Stage: When the temperature and pressure reach the set values, the PLC controls the heating power to maintain a stable state. Under high pressure, the boiling point of water rises, so the meat is cooked at a temperature higher than 100℃—this not only shortens the cooking time but also destroys the connective tissue in the meat, making the texture softer.
Exhaust Stage: After cooking, the exhaust valve opens slowly to reduce the internal pressure to atmospheric pressure (the exhaust speed is controlled to avoid meat deformation due to sudden pressure drop).
Cooling Stage: The cooling water valve opens, and cold water circulates outside the inner tank to lower the temperature of the meat to 40℃-50℃ (easy to take out and avoid scalding).
Check the water level in the water tank (must be between the "high" and "low" marks)
Inspect the door seal for cracks or aging (replace if damaged)
Verify that the safety valve and pressure gauge are normal (no pointer jamming)
Turn on the power, enter the touchscreen interface, and select the corresponding program (e.g., "braised pork") or manually set the temperature (120℃), pressure (0.14MPa), and time (35 minutes)
Set the cooling temperature (usually 45℃)
Cut the meat into uniform pieces (recommended size: 5cm×5cm for pork, 8cm×8cm for beef) and place them in the stainless steel tray (each tray can hold 10-15kg)
Push the tray into the inner tank, close the door, and rotate the handwheel to lock it (the safety interlock light turns green, indicating the door is closed tightly)
Press the "start" button, and the device runs according to the set program
The touchscreen displays real-time temperature, pressure, and remaining time
After the device alarms (indicating the process is complete), open the door and take out the tray
Use a soft brush and neutral detergent to clean the inner tank and tray (avoid using steel wool to scratch the stainless steel surface)
Drain the water in the water tank and turn off the power
Clean the inner tank and tray to prevent meat residue from fermenting and causing odor
Wipe the door seal with a dry cloth to prevent mold growth
Check the power cord for damage (replace if there is insulation peeling)
Descaling the heating tube: Prepare a 5% citric acid solution, inject it into the water tank, heat to 80℃, and soak for 2 hours to remove scale (scale will reduce heating efficiency by 20% if not cleaned)
Calibrate the pressure gauge: Compare with a standard pressure gauge, adjust if the error exceeds ±0.01MPa
Tighten the door hinge screws (loose screws may cause air leakage)
Replace the door seal (even if there is no obvious damage, the seal will age after 1 year)
Inspect the inner tank for corrosion (use a thickness gauge to detect, replace if the thickness is less than 2mm)
Overhaul the PLC system (update the control program if necessary)
We provide a free maintenance manual with detailed pictures and videos, and our after-sales team can also conduct online guidance for maintenance.
We have a 15-person R&D team with an average of 10 years of experience in industrial food equipment. We have obtained 8 national patents for this autoclave series, including 2 invention patents for "intelligent temperature control" and "energy-saving insulation".
In 2023, we customized a 1500L double-inner-tank autoclave for a large meat processing enterprise in Henan—this equipment can cook two batches of meat alternately, increasing the daily output by 50% without increasing the floor space.
Pressure Test: Maintain 0.25MPa pressure for 24 hours, no leakage allowed
Temperature Uniformity Test: Measure 10 points in the inner tank, the temperature difference must be ≤2℃
Safety Test: Simulate 5 abnormal scenarios (door not closed tightly, water shortage, overpressure, etc.) to ensure the safety device triggers normally
We provide a 1-year full machine warranty and a 2-year warranty for core components (PLC, heating tube, safety valve).
On-Site Installation: We send professional engineers to install and debug the equipment for orders over 500L, and train 2-3 operators for the customer
Rapid Maintenance: We have 8 after-sales service centers in China (Beijing, Shanghai, Guangzhou, Chengdu, etc.), and we can arrive at the customer's site within 48 hours for fault repair
Spare Parts Supply: We keep 1000+ spare parts in stock, and can deliver them to the customer within 24 hours by express
A customer in Sichuan encountered a heating tube failure during the Spring Festival peak production period—our after-sales engineer arrived at the site within 36 hours and replaced the heating tube, avoiding a production loss of 50,000 yuan.
100L-300L: 380V/3P, 15kW-30kW
500L-1000L: 380V/3P, 45kW-75kW
1500L-2000L: 380V/3P, 90kW-120kW
We will provide a customized power distribution box according to the customer's factory power supply situation, and mark the wiring diagram clearly to avoid wiring errors.
After cooking, you can directly discharge the soup through the drain port, and the inner tank can be cleaned with high-pressure water.
A3: The equipment is equipped with 4 universal wheels (with brakes) for small models (100L-300L), which can be moved manually; large models (500L+) need to be moved by a forklift, and we will install lifting lugs on the top of the equipment.
No foundation is required—only a flat cement ground (bearing capacity ≥500kg/m²) is needed, and the distance from the wall should be ≥50cm to ensure heat dissipation. We will provide a floor plan with clear size requirements before delivery.
A4: Yes. We can customize 2500L-5000L large-capacity autoclaves according to customer needs. The customized models will use thicker stainless steel plates (inner tank thickness 10mm-15mm) and multiple heating tubes (evenly distributed to ensure uniform heating).
The customization cycle is 45-60 days, and we will send the design drawing to the customer for confirmation before production to ensure it meets the on-site installation conditions.
| Parameter Name | Specification |
|---|---|
| Capacity | 100L-2000L (customizable to 2500L-5000L) |
| Heating Method | 304 stainless steel electric heating tube (number: 2-8, depending on capacity) |
| Rated Temperature | 100℃-135℃ (adjustable in 1℃ increments) |
| Rated Pressure | 0-0.2MPa (adjustable in 0.01MPa increments) |
| Control System | PLC automatic control + 7-inch color touchscreen (supports Chinese/English) |
| Inner Tank Material | 304 stainless steel (thickness: 3mm-8mm, capacity-dependent) |
| Insulation Material | Aluminum silicate cotton (thickness: 50mm) |
| Power Supply | 380V/3P (50Hz); 220V/1P customizable for 100L model |
| Power | 15kW (100L)-120kW (2000L) |
| Safety Devices | Safety interlock, safety valve, temperature sensor, pressure relay, overcurrent protection, water level alarm |
| External Dimension (L×W×H) | 1200×800×1500mm (100L)-3500×1800×2500mm (2000L) |
| Net Weight | 300kg (100L)-3000kg (2000L) |
| Compliance Standards | GB 150-2011《Pressure Vessels》, GB 4789.2-2022《Food Microbiology Test》, 3A Sanitary Standard |
