| Size: | |
|---|---|
| Material: | |
| Quantity: | |
HYL OEM
HUIYILAI
The Automatic Frying Process Line is designed for precision batch frying of corn snacks, potato chips, and nut mixes, combining temperature control with energy efficiency. The basket-style fryer uses a dual-layer heating system (120-200°C) to maintain oil quality, while automatic basket lifting ensures consistent frying times (30-180 seconds). With a 50-200kg/batch capacity, it balances flexibility for small runs and scalability for medium-sized snack manufacturers.
Precision Temperature Control: PID controller maintains oil temperature within ±1°C, with infrared sensors detecting hotspots and adjusting heating elements in real time.
Energy-Saving Design: Insulated double-wall tank reduces heat loss by 30%, while the oil filtration system (5μm filter) extends oil life by 25% compared to standard fryers.
Hygienic Basket System: Food-grade stainless steel (316L) baskets with anti-stick coating, featuring quick-release latches for easy loading/unloading and dishwasher compatibility.
Safety Interlocks: Overheat protection (shuts down at 230°C), oil level sensors, and automatic fire suppression (CO₂ gas system) for compliance with OSHA and CE standards.
Data Logging HMI: Touchscreen interface records frying time, temperature, and oil usage per batch, with USB export for process optimization and quality audits.
Corn Snack Production: Frys tortilla chips, corn nuts, and popcorn coatings, achieving crispy textures with ≤35% oil absorption.
Potato & Root Vegetables: Processes chips, wedges, and shoestring fries, with optional batter-dipping stations for breaded products.
Confectionery Frying: Suitable for doughnuts, churros, and fried pastries, with adjustable basket immersion depth for uniform cooking.
Nuts & Seeds: Roasts and fries peanuts, almonds, and pumpkin seeds with gentle agitation to prevent shell damage.
Q: How often should the oil be filtered?
A: Recommended after every 8 batches or 4 hours of continuous use; the built-in pump filters 50L/min for quick maintenance.
Q: Can it fry without baskets for loose products?
A: Yes, optional mesh conveyor attachment converts it to a semi-continuous fryer for granular snacks (e.g., puffed rice, corn flakes).
Q: What is the power consumption at full load?
A: 36kW (electric heating) or 450,000 BTU/h (gas heating), with energy usage decreasing by 15% during idle periods.
Model | Belt Width | Transfer Power | Pump Power | Hosit Power | Heating Power | Size（MM） |
HYL3500 | 800 | 1.1 | 1.5 | 0.55 | 20KW | 3700*1900*2400 |
HYL5000 | 800 | 1.5 | 1.5 | 0.55*2 | 30KW | 5200*1900*2400 |
HYL6500 | 800 | 1.5 | 1.5 | 0.75*2 | 20KW*2 | 6700*1900*2400 |
HYL8000 | 800 | 2.2 | 2.2 | 0.75*2 | 30KW*2 | 8200*1900*2400 |
The Automatic Frying Process Line is designed for precision batch frying of corn snacks, potato chips, and nut mixes, combining temperature control with energy efficiency. The basket-style fryer uses a dual-layer heating system (120-200°C) to maintain oil quality, while automatic basket lifting ensures consistent frying times (30-180 seconds). With a 50-200kg/batch capacity, it balances flexibility for small runs and scalability for medium-sized snack manufacturers.
Precision Temperature Control: PID controller maintains oil temperature within ±1°C, with infrared sensors detecting hotspots and adjusting heating elements in real time.
Energy-Saving Design: Insulated double-wall tank reduces heat loss by 30%, while the oil filtration system (5μm filter) extends oil life by 25% compared to standard fryers.
Hygienic Basket System: Food-grade stainless steel (316L) baskets with anti-stick coating, featuring quick-release latches for easy loading/unloading and dishwasher compatibility.
Safety Interlocks: Overheat protection (shuts down at 230°C), oil level sensors, and automatic fire suppression (CO₂ gas system) for compliance with OSHA and CE standards.
Data Logging HMI: Touchscreen interface records frying time, temperature, and oil usage per batch, with USB export for process optimization and quality audits.
Corn Snack Production: Frys tortilla chips, corn nuts, and popcorn coatings, achieving crispy textures with ≤35% oil absorption.
Potato & Root Vegetables: Processes chips, wedges, and shoestring fries, with optional batter-dipping stations for breaded products.
Confectionery Frying: Suitable for doughnuts, churros, and fried pastries, with adjustable basket immersion depth for uniform cooking.
Nuts & Seeds: Roasts and fries peanuts, almonds, and pumpkin seeds with gentle agitation to prevent shell damage.
Q: How often should the oil be filtered?
A: Recommended after every 8 batches or 4 hours of continuous use; the built-in pump filters 50L/min for quick maintenance.
Q: Can it fry without baskets for loose products?
A: Yes, optional mesh conveyor attachment converts it to a semi-continuous fryer for granular snacks (e.g., puffed rice, corn flakes).
Q: What is the power consumption at full load?
A: 36kW (electric heating) or 450,000 BTU/h (gas heating), with energy usage decreasing by 15% during idle periods.
Model | Belt Width | Transfer Power | Pump Power | Hosit Power | Heating Power | Size（MM） |
HYL3500 | 800 | 1.1 | 1.5 | 0.55 | 20KW | 3700*1900*2400 |
HYL5000 | 800 | 1.5 | 1.5 | 0.55*2 | 30KW | 5200*1900*2400 |
HYL6500 | 800 | 1.5 | 1.5 | 0.75*2 | 20KW*2 | 6700*1900*2400 |
HYL8000 | 800 | 2.2 | 2.2 | 0.75*2 | 30KW*2 | 8200*1900*2400 |
