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HYL OEM
HUIYILAI
Designed for corn processors, it handles 1-5 tons/h of corn cobs, kernels, or baby corn, ensuring uniform quality through precision temperature control and gentle material handling.
Three-Stage Washing System:
Stage 1: Vortex washer removes dirt and debris with 300kPa water jets.
Stage 2: Brush roller cleaner polishes cob surfaces (soft bristles for baby corn, stiff for mature cobs).
Stage 3: Air knife dryer reduces surface moisture to <5% before blanching.
Steam Blanching Tunnel: Maintains 98-102°C for 3-5 minutes, inactivating enzymes and preserving color (L* value ≥60) and sweetness (Brix ≥12).
Fluidized Bed Dryer: Low-temperature drying (50-60°C) reduces kernel moisture to 14% for freezing or 4% for dehydration, with adjustable airflow (1.5m/s) for uniform results.
Intelligent Control PLC: Synchronizes all stages via sensor feedback (moisture, temperature, conveyor speed), with automatic reject systems for under/over-processed cobs.
Sanitary Design: All contact surfaces in 316L stainless steel, with CIP nozzles (80°C hot water) for automatic cleaning of blanching tanks and drying chambers.
Canned Corn Production: Processes whole cobs, kernel cuts, and creamed corn, meeting FDA 21 CFR Part 113 sterilization requirements.
Frozen Corn Packaging: Prepares IQF (Individually Quick Frozen) kernels and cobettes for retail and food service, with optional glazing (5% water spray) to prevent clumping.
Dehydrated Corn Manufacturing: Produces corn flakes, grits, and meal by drying blanched kernels to <4% moisture, compatible with downstream milling equipment.
Baby Food Industry: Gentle processing preserves nutrients in baby corn and pureed corn products, compliant with EU EC 1234/2008 infant food standards.
Q: Can it process genetically modified (GM) corn?
A: Yes, with dedicated processing lines available to prevent cross-contamination, certified by ISO 22000 for allergen and GMO control.
Q: What is the cob length range?
A: Accommodates 8-25cm cobs; shorter baby corn (5-10cm) processed with adjustable roller spacing and reduced washing pressure.
Q: How much water does the line consume per ton of corn?
A: 1.5m³/ton (washing + blanching), with 80% of blanching water recycled via heat exchangers.
Designed for corn processors, it handles 1-5 tons/h of corn cobs, kernels, or baby corn, ensuring uniform quality through precision temperature control and gentle material handling.
Three-Stage Washing System:
Stage 1: Vortex washer removes dirt and debris with 300kPa water jets.
Stage 2: Brush roller cleaner polishes cob surfaces (soft bristles for baby corn, stiff for mature cobs).
Stage 3: Air knife dryer reduces surface moisture to <5% before blanching.
Steam Blanching Tunnel: Maintains 98-102°C for 3-5 minutes, inactivating enzymes and preserving color (L* value ≥60) and sweetness (Brix ≥12).
Fluidized Bed Dryer: Low-temperature drying (50-60°C) reduces kernel moisture to 14% for freezing or 4% for dehydration, with adjustable airflow (1.5m/s) for uniform results.
Intelligent Control PLC: Synchronizes all stages via sensor feedback (moisture, temperature, conveyor speed), with automatic reject systems for under/over-processed cobs.
Sanitary Design: All contact surfaces in 316L stainless steel, with CIP nozzles (80°C hot water) for automatic cleaning of blanching tanks and drying chambers.
Canned Corn Production: Processes whole cobs, kernel cuts, and creamed corn, meeting FDA 21 CFR Part 113 sterilization requirements.
Frozen Corn Packaging: Prepares IQF (Individually Quick Frozen) kernels and cobettes for retail and food service, with optional glazing (5% water spray) to prevent clumping.
Dehydrated Corn Manufacturing: Produces corn flakes, grits, and meal by drying blanched kernels to <4% moisture, compatible with downstream milling equipment.
Baby Food Industry: Gentle processing preserves nutrients in baby corn and pureed corn products, compliant with EU EC 1234/2008 infant food standards.
Q: Can it process genetically modified (GM) corn?
A: Yes, with dedicated processing lines available to prevent cross-contamination, certified by ISO 22000 for allergen and GMO control.
Q: What is the cob length range?
A: Accommodates 8-25cm cobs; shorter baby corn (5-10cm) processed with adjustable roller spacing and reduced washing pressure.
Q: How much water does the line consume per ton of corn?
A: 1.5m³/ton (washing + blanching), with 80% of blanching water recycled via heat exchangers.
